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Pipeline Integrity Management
To ensure the integrity of their pipelines, operators need to have a program that
identifies all the integrity threats and their likelihood and effect. Skystone
provides pipeline integrity management programs which include the prevention or
mitigation of these threats. These programs include processes to:
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Maintain accurate pipeline inventory
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Risk ranking
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Prepare adequate mitigation and operating activities
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Continuously improve mitigation and operating activities
Featured Services Include
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Inspection Plan Implementation
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Regulations and Reporting
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Chemical Program Assessment and Design
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Liner Installation Design Review and Recommendation
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Non-Metallic Material Selection
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Repair Program Design
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Failure and Investigations
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Procedures Development and Review
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Project Management
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Business Process Assessments
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Cost Models
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Corrosion Assessments
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Material Selection
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Data Collection
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Compliance Monitoring
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Pipeline Operations and Maintenance Manual Development
Inspection Plan Implementation
Skystone provides a complete integrity management program that includes
mitigation, monitoring, inspection and repairs. This service also includes
program design and ongoing support for implementation, quality control,
compliance reporting as well as regular audits and reviews.
Regulations and Reporting
Working as a liaison between industry players and the ERCB, Skystone assists
clients in maintaining compliance of pipeline activities as they relate to the
Pipeline Acts and Regulations. To ensure industry pipelines are correctly
identified within the ERCB's records, Skystone will routinely review licence
information and recommend proper updating procedures, should any discrepancies
be found. In the event that an amendment to a pipeline takes
place, Skystone will gather the required information from the industry and
complete the licence application and submit it directly to the ERCB for
approval. This is done in alignment with Directive
056. Skystone also initiates
educational and training programs for staff to ensure our team is as up to date
on new ERCB regulations and guidelines as possible.
Chemical Program Assessment and Design
With an extensive background in chemical treatment programs, Skystone continues
to offer its expertise in the area of oil and gas applications. As a
multi-disciplined team, our chemical program assessment and design services are
integrated with and complement related elements of the integrity management
plan.
Liner
Installation Design Review and Recommendation
Liner technology has improved significantly over the past few years and provides a practical and economical solution for high corrosivity situations. Skystone provides liner material recommendations and review to support clients in meeting production pipeline service conditions and regulatory requirements.
Non-Metallic Material Selection
Non-metallic materials are widely used for corrosive conditions in gas plants,
waterfloods and production barriers. Skystone provides design solutions for
effective application of non-metallics in these situations as well as providing
inspection services and repair management for coated equipment.
Repair
Program Design
Our team designs repair programs for pressure equipment, in addition to having
the resources and expertise to implement the repairs. All repair program
preparations include obtaining jurisdictional approval.
Failure
and Investigations
Skystone conducts failure analysis on oil and gas pipelines, pressure vessels,
as well as facility and downhole equipment. Mechanical testing, chemical
analysis and visual inspection are all used to determine the root cause of a
failure. All results are used to provide recommendations for the
prevention of future failures.
Procedures Development and Review
Skystone develops custom maintenance procedures for oil and gas production
facilities. These include procedures that are developed specifically for the
operational constraints of a specific facility and in accordance with design
codes, OEM requirements and applicable regulations.
Project
Management
Skystone provides project management services to ensure the efficient execution
of Integrity Management Programs as listed above. This service includes full
turn-key in-line inspection programs, pipeline discontinuances, abandonments,
reactivations and other compliance driven activities.
Business Process Assessments
The oil and gas production industry is continually changing. Often these changes
involve organizational and business process changes as well. Proactive companies
initiate business process assessments in order to find and adjust internal
procedures, programs and practices. Skystone provides senior personnel to assess
operating and maintenance business processes and provide an organizational
summary that includes improvement recommendations.
Cost
Models
Referred to as total cost models, these models provide a comprehensive cost
summary for the maintenance and reliability components of a business, and
reflect the complexities of the business. Skystone's multi-disciplined skill set
provides the basis for building appropriate cost models that allow businesses to
make better decisions about opportunities to manage overall costs. The key to
this process is the technical interrelationship between different approaches to
maintenance and reliability. Ultimately the ability to describe the cost
benefits in the context of total costs is paramount in delivering value to the
operating organization.
Corrosion Assessments
Skystone provides corrosion assessments for both facility and pipeline assets. The likelihood of
corrosion (both internally and externally for pipelines) is determined using
operating conditions, operating history and previous inspection results. The
likelihood of corrosion is then combined with the consequence of failure and
operating logistics so that a comprehensive corrosion mitigation plan may be
designed. Skystone also provides recommendations for measuring the success of
the mitigation plan through monitoring, inspections and periodic reviews.
Material
Selection
Materials for the construction of pressure containment equipment including plant
facilities and pipelines requires consideration of cost, service condition,
constructability and maintenance. Skystone provides engineering support for the
consideration of these factors, including optimal selection of materials for the
design and operating conditions of all production equipment.
Data
Collection
Skystone manages facility data for industry clients. We research all facilities,
interview personnel, accurately collect data from all available sources and
ensure data is complete prior to entering it into the Spectrel asset management
system. From there we actively manage information reviews and updates on a
regular basis. We then incorporate a rigorous internal and client review
processes to ensure the information is current, while reporting is designed to
meet the unique needs of each client.
Compliance Monitoring
This
report card is typically conducted on a quarterly basis and is used to inform
management that the required tasks outlined in the O&M
Manual are being
completed. With this monitoring, all documentation would be readily available in
a compliance cabinet should an ERCB audit be conducted. As per CSA Z662 pipeline
code, pipeline and operating maintenance manuals shall be developed and required
tasks listed within the O&M
Manual. This documentation is then complied and
filed as well. This service is not limited to the tasks conducted by the
operations staff, however, do include monthly cathodic rectifier readings,
annual cathodic surveys, pipeline pigging summaries, compliance to corrosion
chemical programs, right-of-way surveillance, pressure switch function testing
and calibration, pipeline discontinuation/abandon procedures, ground disturbance
documentation and crossing agreements.
Pipeline Operations and Maintenance Manual Development
Skystone is actively involved with industry groups and regulatory bodies
in an effort to maintain a current and sound knowledge of regulations and best
practices, as they relate to the operations and maintenance of pipelines. We
develop pipeline operations and maintenance manuals that address regulatory
requirements and match the business processes of the pipeline licensee. |
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